Optical Measuring Systems | surcon 2D Surface Inspection for Hot Rolling Mills 4/5 Get the Best out of Your Data! SURFACES COME ALIVE A powerful and intuitive user interface guarantees that the most relevant results are always at your fingertips. Seamlessly browse the complete surface of current or past coils. Zoom into any surface area and review defects in high resolution. Views individually adapted to your requirements offer every user the most meaningful visual representation – from operator through quality engineer to research & development. FROM IMAGE TO QUALITY DECISION Sophisticated algorithms and a powerful artificial intelligence scan the surfaces fully automatically for anomalies and surface defects. Periodic defects indicate roll damage – a serious problem as it also leaves an imprint on every subsequent strip. Our algorithms detect such periodic occurrences online and notify you immediately. An integrated quality evaluation module allows you to specify user-defined rules for evaluation of the strips and for alarm generation. Get immediate feedback on the quality of your product. Customised view for each application profile UNLEASH THE FULL POTENTIAL Simple export and reporting functions allow you easy access to and use of surface inspection results for further analysis. The system offers you excellent support for your decision making. Nevertheless, you can customise everything from detection settings to quality classification. You have complete control. Integrated, immediate quality assessment Product Information | 08/2020 | © IMS Messsysteme GmbH | info@ims-gmbh.de | www.ims-gmbh.de
Optical Measuring Systems | surcon 2D Surface Inspection for Hot Rolling Mills 5/5 100 % Automated Surface Inspection FULL FUNCTIONALITY WITHOUT COMPROMISES • Automated detection of surface defects • Classification of the detected surface defects • Detection of periodic surface defects • Integrated quality assessment of the inspection results • Individual display of the inspection results • Provision of the inspection results via interfaces • Archiving the results for later review CUSTOMIZED SOLUTIONS • Adaptation to local conditions • Integration into existing process technology • Process optimization with the help of surface data • Support efficient root cause analysis Material Data Max. speed: Typical width: up to 25 m/s for 1 mm length resolution 600 - 2,800 mm System Data Configuration: Installation type: Typical resolution (width x length): Camera type: Light source: 2D bright field permanently installed / extractable 0.125 mm x 1 mm Line Scan camera up to 8.192 Pixel / up to 140 kHz High Power LED 465 nm greater than 20,000 Lux at 2,000 mm working distance Typical working distance: Data memory: Cooling: 1,500 - 3,000 mm Microsoft SQL database, >20 TB image memory recooler / water cooling Product Information | 08/2020 | © IMS Messsysteme GmbH | info@ims-gmbh.de | www.ims-gmbh.de
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