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3 years ago

surcon 3D Surface Inspection for Heavy Plates

  • Text
  • Optical
  • Ims messsysteme
  • Ims
  • Measuring systems
  • Surface inspection
  • Heavy plates
  • Surcon
Data is knowledge – important process knowledge that you can use effectively to optimise your production. The IMS surcon 3D surface inspection system provides insights for the first time that have not been possible in this form and at these process stages before. It reliably detects various types of surface defects. Thanks to the three-dimensional approach, exact information on the depth of the defects becomes known. This means it can be evaluated and classified objectively. Responsible use of the resources available to us is becoming more and more fundamental for our environment. An important approach to solving this problem is to start quality control as early as possible. Our systems deliver results immediately – even in a hot state. Long cooling times for manual inspections are therefore no longer necessary.

Optical Measuring

Optical Measuring Systems | surcon 3D Surface Inspection of Heavy Plate 6/6 100% Automated Surface Inspection FULL FUNCTIONALITY WITHOUT COMPROMISES • Automated detection of surface defects • Classification of the detected surface defects • Detection of periodic defects • Integrated quality assessment of the inspection results • Individual display of the inspection results • Provision of the inspection results via interfaces • Archiving of the results for later review INDIVIDUAL SOLUTIONS • Adaptation to local conditions • Integration into existing process technology • Process optimisation with the help of surface data • Correlation with the quality data of downstream steps • Use of surface inspection results to control surface treatments Material Data Max. speed: Typical width: Temperature: Up to 360 m/min (6 m/s) for 0.25 mm length resolution 3,500 – 5,500 mm Up to over 1,000 °C surface temeprature (after continuous casting) System Data Configuration: Installation type: Typical Resolution (width x length): Camera type: Light source: Typical working distance: Data memory: Cooling: Laser triangulation (typically 4-10 cameras and lasers per side) Permanently installed / O-frame 0.25 mm x 0.25 mm in width and length direction 0.1 mm height resolution 3D sensor / Gigabit Ethernet IMS laser 450 nm / 630 nm max. 700 mW Laser class 3B 1,000-2,000 mm Microsoft SQL database, > 20 TB image memory Water cooling, double-walled stainless steel housing Product Information | 09/2020 | © IMS Messsysteme GmbH | info@ims-gmbh.de | www.ims-gmbh.de